3D Printed Thermoplastic Night Guard
KeySplint Soft and KeySplint Hard 3D-printed appliances for Pennsylvania dentists
Horizon Dental Lab fabricates 3D-printed thermoplastic night guards using validated dental resins for dentists across Pennsylvania, New Jersey, and Delaware. Digital printing delivers consistent thickness, repeatable fit, and faster turnaround than traditional thermoforming — ideal for high-volume bruxism practices.
Materials we print
- KeySplint Soft — flexible photopolymer resin, ideal for daily-wear bruxism guards with patient comfort
- KeySplint Hard — rigid resin for heavy clenchers and TMJ splints
- Other validated dental-grade resins on request
Case workflow
- Send STL files through DDX digital workflow — no impressions to ship
- Or send PVS impression and we’ll digitize at the bench
- Specify thickness, coverage (full arch / partial), and bite plane
- Returned polished and bagged, ready for chairside seat
Why dentists send digital splint cases to Horizon
- 5-day average turnaround — often faster for STL-submitted cases
- DDX digital workflow integrates with major intraoral scanners
- Consistent thickness and fit case-to-case (key advantage of 3D printing)
- Lower per-unit cost vs traditional processed acrylic guards
Cases we excel at
- High-volume bruxism prescriptions
- Patients who report discomfort with hard acrylic guards (KeySplint Soft)
- TMJ splint cases requiring exact thickness control
- Practices with intraoral scanners producing STL files
Call (215) 667-8666 or send an STL through DDX to start your next 3D-printed night guard case.