
Teeth Aligner Sets
Custom clear aligner sets for Pennsylvania dentists
Horizon Dental Lab produces custom clear aligner sets for dentists across Pennsylvania, New Jersey, and Delaware. We handle treatment-plan staging, model printing, and aligner thermoforming so your practice can offer aligner therapy without outsourcing to a national brand — better margins and faster turnaround for your patients.
What we deliver
- Treatment-plan staging from your STL scan or PVS impression
- Printed staged models for each aligner stage
- Thermoformed clear aligners in medical-grade thermoplastic
- Numbered aligner pouches ready for patient hand-off
- Optional retainer set at end of treatment
Case workflow
- Send an STL scan (preferred) or PVS impression
- Review and approve the staged digital treatment plan
- Production proceeds through staged models and thermoforming
- Aligners delivered as a complete set or in batches per your preference
Why dentists send aligner cases to Horizon
- 5-day average turnaround on aligner production after plan approval
- DDX digital workflow for full digital case planning
- Keep more of the case revenue — no per-aligner licensing fees
- Direct lab communication — no third-party plan negotiation
Cases we excel at
- Mild-to-moderate orthodontic correction (typically 12-24 aligners)
- Anterior tooth alignment for aesthetic cases
- Pre-restorative tooth positioning for veneer and crown cases
- Retainer-only cases for post-ortho stabilization
Call (215) 667-8666 or send a digital scan to start your next clear aligner case.





